Master Toolmaker
Saline, MI

Our client is a very well established manufacturer of injection molded automotive components, and they have an immediate need for a Master Toolmaker.

The primary function of this position will be to oversee and provide design, installation, and continuous improvement of repairs, modifications and preventive maintenance on molding tools in a plastic molding injection environment as instructed by the Tooling Manager.In addition, this position shall be responsible for the training and development of Toolmakers.

PRIMARY DUTIES AND RESPONSIBILITIES:

To perform this position successfully, an individual must be able to perform each essential duty satisfactorily.  The requirements listed below are representative of the knowledge, skill and/or ability required.

ü  Shall adhere to all safety, health and environmental procedures, policies and practices such as; utilizing personal protective equipment and proper attire in keeping with safety standards.

ü  Comply with all QMS / EMS / ISO procedures and work instructions as it pertains to the position description.

KEY ACCOUNTABILITIES:

1.       Oversee all training of Toolmakers/Apprentices including the assignment of tasks to Apprentices and providing subsequent follow up and feedback.

2.       Assign work and set priorities for Toolmakers

3.       Work with Material Planners to set up preventative maintenance and repair schedules for tools.

4.       Perform complete tear down of molds – clean, inspect, part replacement, grease and reassemble.  

5.       Flash repair –perform advanced welding of parting lines and spotting without supervision or assistance.

6.       Maintain manifolds, hot runners, and valve gates: replace worn out valve pins, tips, heaters, and rewiring.

7.       Responsible for maintaining setup and independent usage of machinery equipment such as; lathe mill, boring mill, and surface grinder for the making of details for tool repairs.

8.       Trouble-shoot all manifold issues.

9.       Perform press calls – inspect and diagnose tool problems at the press and be able to correct the issue or make the decision to pull the tool for additional work in the tool room. 

10.    Perform engineering changes or repairs which consist of TIG welding and using pneumatic tools such as pencil, straight, and right angle grinders.

11.    Maintain parts inventory for common replacement items such as; springs, ejector pins, sleeves, etc.

12.    Trouble-shoot pneumatic and hydraulic problems on tools, and determine proper corrective action.

13.    Independently adjust timing of lifters, manifolds and other tool details that require precise fitting. 

14.    Responsible for maintaining daily log book and Tooling request forms.

15.    Responsible for logging receipts of, or shipment of, mold tooling on the Mold Tool Status shared file.

16.    Understanding and participating in all aspects of the continuous improvement process.

17.    Performs all other functions as required; included are any work assignments relating to the efficient flow of work within JAC Products Inc.

SKILLS/COMPETENCIES:

§  Maintain a team-oriented working environment that allows for individual differences and provides for individual growth

§  Ability to read and interpret documents such as blueprints, safety rules, policies and procedure manuals, and operating instructions

§  Ability to perform basic mathematical functions such as addition, subtraction, multiplication and division

§  Basic computer skills, including P.C. knowledge

§  Advanced technology software knowledge (Mattec, Web-Req Systems, and tool repair logging systems)

§  Ability to communicate effectively

§  Advanced Problem Solving Capabilities –both numerical and mechanical

§  Ability to use various types of tools and equipment necessary (manual, electric, pneumatic, etc.)

§  Advanced mechanical ability; advanced maintenance tools and techniques, affected and/or authorized Lock Out/Tag Out process knowledge

§  The ability to properly document work performed

§  Ability to use precision measuring tools such as calipers, micrometers, and other tools as needed.

§  Ability to work without supervision as well as supervise others

PREFERRED EDUCATION REQUIREMENTS:

Note:       Possession of a High School Diploma or General Education Degree (GED) is required for all new hires in all positions. 

§  4 year technical degree, Journey Worker Certification, or at least 15 years of equivalent job-related experience.

PREFERRED EXPERIENCE:

§  Minimum of 10 years of demonstrated competency in tooling.

§  Successful demonstration of leading / mentoring toolmakers typically developed over several years in an advanced tooling capacity or position– preferably in a Tier 1 or 2 automotive parts manufacturing environment.

PHYSICAL REQUIREMENTS/WORK ENVIRONMENT:

The work environment characteristics and physical demands described here are representative of those an employee encounters while performing the essential functions of this job.  Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

§  Ability to regularly stand or walk for long periods of time.

§  Ability to regularly lift and/or move up to ten (10) pounds, frequently lift and/or move up to twenty-five (25) pounds, and occasionally lift up to fifty (50) pounds.

§  Ability to work inside various sized injection molding presses.

§  While performing the duties of this job, the employee is regularly exposed to vibration, repetitive motion, bending, lifting, twisting, crouching, reaching, pushing and/or pulling and high temperatures.

§  While performing the job functions of this position, the employee frequently uses and works near powered motor vehicles, power tools, and automated assembly fixtures.